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Key Characteristics
Machinability A combination of chip size, tool wear, cutting force, part dimensional control and part surface finish.
Preferred Alloys 2011, 6262, 6040, 6033
Lead-Free The absence of intentionally added lead to an alloy, i.e. less than 0.05% by weight.
Preferred Alloys
Free Machining 6040                
Traditional 2017 2024 2219 6033 6061 7049 7050 7075 7068
Tensile Strength Ultimate tensile strength (UTS) and Yield tensile strength (YTS) at 0.2% offset .
Preferred Alloys
Best 7049 7050 7068    
High 7075        
Good 2017 2024 2219 4026 6033
Medium 2011 6061 6262 6040  
Corrosion Resistance Preferred Alloys
General (intergranular) 6033 6061 6262 6040  
Exfoliation1 6033 6061 6262 6040 2024-T8
Stress2 6033 6061 6262 6040 2024-T8
1- All of the 7XXX alloys in the T76 temper.
2- All of the 7XXX alloys in the T73 or T74 tempers.
Wear Resistance Resistance to galling and/or abrasive wear in parts subjected to sliding friction.
Preferred Alloys 4026 is an aluminum-silicon alloy that has been developed for wear resistance. Other alloy families generally require hardcoat anodizing for wear applications.
Light Weight Aluminum is 1/3 the weight of steel for an equivalent volume.
Anodize Response The ability to accept hard coat, bright dip or color anodize coatings.
Preferred Alloys 6033, 6061, 6262 , 6040; other alloy families can be anodized but require tighter controls.
 
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